How to Make a Darth Vader Helmet


Make a Darth Vader Helmet – A Step By Step Guide

We all know who your favourite movie villain is-Darth Vader! He is big, dark, mysterious and powerful, and as such he is a part of our culture. It is difficult to find a person who does not instantly recognize his face (or rather, mask).

Darth Vader’s costume is probably one of the most popular ones, and will make you look cool at any party (costume or otherwise, we will not judge). If you always wanted a Darth Vader helmet or mask, but would rather make your own than actually buy one, then just read on! We promise you to give you what you are looking for.

In case that you are not the one that wants a helmet or mask but rather it is for your kid or brother who only talks about getting that amazing Darth Vader helmet, then luckily for him, it is time to finally get one.

And imagine only how much he would be happy to make it together with you, or at least to stand and watch at you making it. Also, you can imagine how happy you would be with knowing that you made him that helmet and that your consciousness is clear now.

The good side of this project besides learning on your own how to make a Darth Vader helmet orhow to make a Darth Vader mask (or both if you really like Darth Vader) is also saving the money. However, no more talking, but instead let us start with the preparation step.

Darth Vader Helmet & Mask

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What Will You Need to Make A Darth Vader Helmet?

We’ll kick this “How to make a Darth Vader helmet” guide with a list of needed items. Of course, before you start, make sure that you actually have a picture of Darth Vader so you can easily look at it while making, without interrupting the process.

For the helmet:

  • A pair of scissors
  • A hot glue
  • The styrofoam
  • Both black and silver spray (if possible)

For the mask:

  • The plasticine for making the mask model
  • Scissors, newspaper
  • Acrylic paint
  • Modelling tools for plasticine
  • A large water balloon

How to Make a Darth Vader Helmet – Step by Step


Step 1: How to get a face

First, you should cut several shapes of the triangle from the Styrofoam in order to make a face. Make sure that you get the right shape of the mouthpiece.

Step 2: How to get the space around the eyes

To make the space around the eyes, you should cut a proper rectangle that can fit the previous step. Use the glue to attach these two parts together.

Step 3: The frame of the head

To create the frame of the head, you should use strips.

Step 4: The top of the head

Create the two oval pieces to get that shape and use the glue. Use the scissors to adjust the shapes so you could get a nice helmet.

Step 5: Breathing

Then cut that iconic shape to make that breather thing that he is famous for and that everyone loves.

Step 6: Painting

The final step of the “How to make a Darth Vader helmet” guide is painting. After successfully putting all those pieces together (the above you have the link for checking that) it is time for painting. You could first apply the base paint and after you let it dry, you could use the silver paint to get a cooler helmet. After finishing this final step, you can show off your new helmet.

How to Make a Darth Vader Mask

Step 1: Making the head

First, you should cut off the top of the water balloon so you can easily work with it. Next, place plasticine on the bottom of the water balloon to start shaping the forehead, the eyebrows and the eyes by gently adding or removing the plasticine (you will see how much is enough to be smooth and even)

Step 2: Forming the nose and the lower part of face

Start adding plasticine slowly to form the nose and the lower part of the face. Keep adding more plasticine to get the mouth triangle. After getting that shape, attach the side parts around the mouth.

Step 3: Form the jaw

When you are done with connecting all that parts, make the jaw. Smooth and shape every part until it is even.

Step 4: Apply the cream

Put the cream to cover the whole mask. Have a bowl of water and tore the pieces of newspaper into it. Add glue. Cover the model and let it dry for 15 hours. After that, apply another coat.

Step 5: Painting

When it is completely dry, use the water base paint for coating.

Step 6: Finishing the mask

After all these steps, you can get your mask. Use scissors to cut the plastic and cut out the mask. Add another coat of paint (on the inside too) and let it dry.

Step 7: Perfecting it

Make it perfect. Use black acrylic paint and after that apply a clear coat. Smooth it with sandpaper. Attach the accessories such as sunglasses.


If you are interested in another way to make the helmet, and the whole costume, follow the links on the following website.

Conclusion – How to Make a Darth Vader Helmet or Mask

So, there you have it. A very simple, step by step guide on how to make your very own Darth Vader mask. Whether you want to attend a costume party or a Star Wars convention, you are set and good to go. Just make the mask, put it on and be the best dark Lord of the Sith that you can be!

We hope that you enjoyed this tutorial. If you like this article, feel free to share it with others. Also, we would appreciate getting a comment from our readers, so feel free to write down suggestions, questions or whatever you would like to.

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